A standard Greasezilla® system with two 10k gallon reactors can process 6-8 million gallons a year and be profitable processing as little as 2 million gallons a year depending on input characteristics. Contact company for a system calculator.
Greasezilla® fuel trades on the Jacobsen commodity exchange as Brown Grease, an advanced biofuel with a moisture content of less than 1%. It is a drop-in substitute for bunker fuel #6, a marine and industrial boiler fuel. However, Greasezilla® fuel burns much cleaner than bunker #6 and is in demand by the maritime industry to help meet IMO 2020 standards. Greasezilla® burns 5% of the fuel it creates during processing and may also be used for other heating applications in client’s facilities or processes with the use of additional boilers. Greasezilla® fuel can also be utilized as feedstock for bio-diesel producers.
The historical 5-year range for Bunker Fuel #6 is $0.75 – $1.20/gallon. Downey Ridge Environmental can provide turnkey management of Brown Grease sales as a service to our clients. Optional heated fuel tanks for pre-market storage available.
Since Greasezilla® occupies a small footprint of only 1000 square feet most applications are housed in existing facilities. Only the control unit and boiler need to be housed. In temperate climates reactor tanks may be located outdoors. Mobile systems mounted on flatbed trailers are available.
During normal operation with the reactor cover closed, negative air pressure within the reactor tanks forces odors through an internal filter within the closed system. Customers may opt for a simple charcoal air scrubber to diffuse minimal odors noticeable when the reactor cover is opened, however that is not required.
Greasezilla® consumes approximately 4 gallons of GZ fuel per hour during processing. There are minimal electrical needs associated with 7 HP pumps used to fill and drain the reactor tanks and solid-state circuitry employed by controllers.
Minimal preventative maintenance consisting of cleaning, burner nozzle replacement and pump lubrication is recommended. Turnkey wear part replacement kits are available through Downey Ridge Environmental for nominal cost. Annual maintenance costs are estimated to be less than $2000.
Varies dependent upon input characteristics and decant process. Greasezilla® does not affect BOD levels beyond removing high BOD brown grease from the grease trap waste. Greasezilla® reduces BOD to extent that brown grease is removed, leaving pasteurized water and effluent for minimal further treatment.
After processing approximately 80% of the volume in a 10,000-gallon Greasezilla® reactor tank is pasteurized effluent water, ready for headworks of a treatment plant.
The small (approx. 5% by volume) brain or batter layer is an excellent feedstock for anerobic or co-digestion. If neither is utilized, then traditional methods of treatment can be utilized, or it can be processed with the effluent water.
As part of the initial purchase DRE will provide up to 4 days of onsite training, set-up, installation and testing of the initial run of the system. Clients may request additional days of technician’s/engineer’s time at competitive rates.
Assists in complying with CFR 40 403.2 (a) “prevent the introduction of pollutants into POTW which will interfere with the operation of the POTW” and: (c) “improve opportunities to recycle and reclaim municipal and industrial wastewater and sludges”
Assists in complying with CFR 40 403.5: “Prohibited discharges” (b) 3: “solid or viscous pollutants in amounts which will cause obstruction to the flow in the POTW resulting in interference”