Greasezilla® is a turnkey standalone system that separates and processes FOG waste. The system’s grease-separating process enables the operator to remove FOG from the grease trap waste stream, reduce waste disposal expenses, create new revenue and run a cleaner, greener, more eco-friendly operation. No additives, additional processing, blending, or fossil fuels required.
Greasezilla® operates without dewatering, leaves nothing to be landfilled, and has a total operating cost of 1-2 cents per gallon. The separation process produces a high-quality advanced biofuel making Greasezilla® the ideal front-end pretreatment system for FOG waste.
The Greasezilla® unit runs on brown grease; about 5 percent of the brown grease produced in each batch is pumped back into the system and used as fuel.
Greasezilla® eases the financial sting of ever-increasing disposal fees, labor costs and transportation expenses associated with trips to further treatment and waste water plants. In addition, it creates new revenue streams by generating a high-quality brown grease salable commodity and through processing fees from other pumpers.
Greasezilla is available in a standard configuration (above) or in fully-enclosed modular units (below).
The System
A standard Greasezilla® system includes dual 10,000-gallon, double-wall, insulated steel tanks. Two tanks increase efficiency. As one tank processes the other can be harvested, drained and reloaded. A full tank weighs about 95,000 pounds, so any commercial building with a concrete slab can handle the weight. Self-contained modular systems are also available for exterior placement. The unit requires no special electrical upgrades.
Unit 1: Reactor Tank
- Outer shell for secondary containment
- Perlite thermal insulation within the interstice
- External inlet and outlet manifolds
- Access ladder and safety rails to upper observation deck
- Tank construction is impact resistant, ballistics resistant and provides for secondary containment
- Dimensions: approximately 10¼ ft. diameter x 13¼ ft high x 20 ft long
- On-site installation assistance included in purchase contract
Unit 2: Patented Greasezilla® Fuel System
- 3-phase pump motor (240/480 volt) with 120-volt controls
- Greasezilla® is equipped with a Programmable Logic Controller (PLC) interface
- Patented Greasezilla® fuel system, the only technology which can use 100%, un-blended, grease-trap derived biofuel
- Heavy duty 800k to 1m BTU proprietary hydronic heater
- Hydronic system, not steam, for safety and insurance considerations
- Engineered with highest quality components
- Dimensions: approximately 11¼ ft wide x 7¼ ft deep x 7 ft high (allow additional height for air vent)
